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12-11-25 Welding Midterm Review 2025 - اختبار
أسهم بواسطة: Sandifer
  • 1. What is the base metal?
A) The shielding gas makes sparks
B) The flux coating
C) The weld bead
D) The metal to be welded
  • 2. What is an arc?
A) Light from welding
B) A joint type that lets light fly around everywhere
C) A type of electrode
D) Flow of electricity through a gaseous space or air gap
  • 3. What is arc length?
A) The distance from the electrode to the weld pool
B) Length of the weld
C) Length of the rod
D) The distance from the gap between plates and the clamp wire
  • 4. What is undercut?
A) Extra filler metal
B) A surface crack
C) A groove melted into base metal left unfilled
D) A grove melted into the base metal that is a misaligned joint
  • 5. What is a crater?
A) A porosity pocket in the face of the weld
B) A melted rod tip in the face of the weld
C) A buildup of slag in the face of the weld
D) A depression in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through weld toe
B) Imaginary line through top of the bead
C) Imaginary line through center of weld metal
D) Imaginary line through HAZ boundary
  • 7. What is spatter?
A) Falling flux expelled that do not form part of the weld
B) Metal particles expelled that do not form part of the weld
C) Gas bubbles expelled that do not form part of the weld
D) Arc blow expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Steel trapped in slag
B) Undercut failure
C) Non-metallic material trapped in weld
D) Hot cracks trapped in the weld pool at the end
  • 9. What is a joint?
A) filler metal
B) Location where two or more members are joined
C) The end of the metal piece that is welded first.
D) a welding defect
  • 10. What is a crater crack?
A) A cold shut
B) A centerline crack
C) A stress fracture formed cause metal was too clean
D) A crack in the crater of a weld bead
  • 11. What is ductility
A) Ability to deform without failure
B) Ability to resist rust
C) Ability to stay magnetized
D) Ability to remain cold.
  • 12. What is duty cycle?
A) Arc stability rating
B) Electrode burn rate is working nonstop
C) Machine lifespan over a 10 min period
D) Percentage of time welders operate at rated output
  • 13. What is filler metal?
A) Metal added to make a welded joint
B) Distance fusion extends into base metal
C) Metal base plate
D) Flux coating
  • 14. What is depth of fusion?
A) Weld height
B) Distance fusion extends into base metal
C) Distance bead width extends
D) Rod penetration
  • 15. What is penetration?
A) Arc reach
B) Slag depth
C) Extent weld metal combines with base metal
D) Bead surface depth
  • 16. What is deposition rate?
A) Amount of slag produced
B) Length welded per hour
C) Heat generated
D) Weight of metal deposited per unit time
  • 17. What does SMAW stand for?
A) Solid Metal Arc Welding
B) Stick Metal Arc Work
C) Shielded Metal Arc Welding
D) Shielded Mechanical Arc Welding
  • 18. What is SMAW?
A) Uses tungsten electrode
B) Uses shielding gas
C) Uses heat of an arc between covered electrode and the work
D) Purely mechanical process
  • 19. Advantage of SMAW?
A) Portable and inexpensive
B) High speed
C) Fully automated
D) No slag
  • 20. Disadvantage of SMAW?
A) Requires gas bottles
B) Only works indoors
C) It’s slow
D) Cannot weld steel
  • 21. 7018 can use:
A) Neither
B) DC only
C) AC only
D) AC or DC
  • 22. What polarity do we weld with?
A) Alternating ground
B) Reverse polarity
C) Straight polarity
D) No polarity
  • 23. Reverse polarity:
A) Electrode negative
B) Electrode is positive, ground negative
C) Ground floats
D) No polarity exists
  • 24. Two safety points:
A) Proper ventilation and protective clothing
B) Use small rods and low heat
C) Always weld outside use sitka gloves
D) Avoid using gloves never safety glasses
  • 25. SMAW electrode:
A) MIG wire
B) Consumable electrode covered with flux
C) TIG tungsten
D) Carbon rod
  • 26. Strength of 7018 rod:
A) 70k psi
B) 120k psi
C) 18k psi
D) 40k psi
  • 27. Meaning of 3rd digit in 7018:
A) Rod length
B) Welding position
C) Positive polarity rod
D) Coating type
  • 28. Meaning of 4th digit in 7018:
A) Strength
B) Arc length
C) Diameter
D) Composition of rod
  • 29. Four rod groups:
A) High carbon, low carbon, stainless, alloy
B) Inert, reactive, passive, active
C) Soft rods, hard rods, hot rods, cold rods
D) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
  • 30. DCEP:
A) Dual Current Electrode Phase
B) Direct Current Electrode Positive
C) Direct Current Elevated Pressure
D) Direct Coil Energy Pulse
  • 31. Why put rods in oven?
A) sterilize
B) Reduce moisture
C) heat for penetration
D) Prevent Bending
  • 32. Minimum oven temperature?
A) 500°F
B) 175°F
C) 250°F
D) 100°F
  • 33. E stands for:
A) Edge
B) Electrode
C) Energy
D) Earth
  • 34. Rod lengths:
A) 9–18 inches
B) 3–6 inches
C) 1–2 feet
D) 20–30 inches
  • 35. MR or R:
A) Metal rod
B) Moisture resistant
C) Medium rated
D) Machine ready
  • 36. Base metal we use:
A) A36 mild steel
B) Stainless steel
C) Cast iron
D) Aluminum
  • 37. Light produced in welding:
A) X‑ray emissions
B) Green infrared
C) Blue spectrum only
D) Electro violet and ultra red light
  • 38. Five joint types:
A) Root, face, toe, leg, web
B) Arc, gas, flux, rod, plate
C) Curve, twist, bend, fold, lock
D) Lap, butt, edge, corner, T-joint
  • 39. AWS:
A) American Welding Society
B) Advanced Weld Standards
C) Arc Welding System
D) American Wire Service
  • 40. Heat affected zone:
A) Metal altered but not melted
B) Slag-covered area
C) Metal melted completely
D) Joint line
  • 41. PJP:
A) Primary Joint Preparation
B) Pressure Joint Process
C) Partial Joint Penetration
D) Parallel Joint Pass
  • 42. CJP:
A) Cut Joint Position
B) Complete Joint Penetration
C) Controlled Joint Process
D) Central Joint Plane
  • 43. 1F:
A) Vertical fillet
B) Flat groove
C) Flat fillet
D) Overhead fillet
  • 44. 2F
A) Horizontal groove
B) Horizontal fillet
C) Flat Fillet
D) Vertical groove
  • 45. 3F
A) Vertical fillet
B) Horizontal groove
C) Overhead fillet
D) Flat fillet
  • 46. 4F:
A) Vertical fillet
B) Flat groove
C) Horizontal fillet
D) Overhead fillet
  • 47. 1G:
A) Flat fillet
B) Vertical groove
C) Flat groove
D) Overhead groove
  • 48. 2G:
A) Flat groove
B) Horizontal fillet
C) Horizontal groove
D) Vertical groove
  • 49. 3G:
A) Horizontal fillet
B) Vertical groove
C) Flat groove
D) Overhead groove
  • 50. 4G:
A) Horizontal fillet
B) Flat groove
C) Overhead groove
D) Vertical groove
  • 51. Weave:
A) Slag brushing
B) Root buildup
C) Cleaning motion
D) Weld bead made with transverse movement
  • 52. No large amount of ______ should be in the weld
A) Mercury
B) Oxygen
C) Hydrogen
D) Sulphur
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