12-11-25 Welding Midterm Review 2025 - Qüestionari
  • 1. What is the base metal?
A) The flux coating
B) The metal to be welded
C) The shielding gas makes sparks
D) The weld bead
  • 2. What is an arc?
A) A joint type that lets light fly around everywhere
B) Light from welding
C) A type of electrode
D) Flow of electricity through a gaseous space or air gap
  • 3. What is arc length?
A) The distance from the electrode to the weld pool
B) Length of the weld
C) Length of the rod
D) The distance from the gap between plates and the clamp wire
  • 4. What is undercut?
A) Extra filler metal
B) A groove melted into base metal left unfilled
C) A grove melted into the base metal that is a misaligned joint
D) A surface crack
  • 5. What is a crater?
A) A depression in the face of the weld
B) A buildup of slag in the face of the weld
C) A melted rod tip in the face of the weld
D) A porosity pocket in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through HAZ boundary
B) Imaginary line through top of the bead
C) Imaginary line through weld toe
D) Imaginary line through center of weld metal
  • 7. What is spatter?
A) Gas bubbles expelled that do not form part of the weld
B) Arc blow expelled that do not form part of the weld
C) Metal particles expelled that do not form part of the weld
D) Falling flux expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Non-metallic material trapped in weld
B) Hot cracks trapped in the weld pool at the end
C) Undercut failure
D) Steel trapped in slag
  • 9. What is a joint?
A) The end of the metal piece that is welded first.
B) Location where two or more members are joined
C) a welding defect
D) filler metal
  • 10. What is a crater crack?
A) A stress fracture formed cause metal was too clean
B) A cold shut
C) A centerline crack
D) A crack in the crater of a weld bead
  • 11. What is ductility
A) Ability to remain cold.
B) Ability to deform without failure
C) Ability to resist rust
D) Ability to stay magnetized
  • 12. What is duty cycle?
A) Electrode burn rate is working nonstop
B) Arc stability rating
C) Percentage of time welders operate at rated output
D) Machine lifespan over a 10 min period
  • 13. What is filler metal?
A) Flux coating
B) Distance fusion extends into base metal
C) Metal base plate
D) Metal added to make a welded joint
  • 14. What is depth of fusion?
A) Weld height
B) Distance bead width extends
C) Rod penetration
D) Distance fusion extends into base metal
  • 15. What is penetration?
A) Slag depth
B) Bead surface depth
C) Extent weld metal combines with base metal
D) Arc reach
  • 16. What is deposition rate?
A) Heat generated
B) Length welded per hour
C) Amount of slag produced
D) Weight of metal deposited per unit time
  • 17. What does SMAW stand for?
A) Shielded Mechanical Arc Welding
B) Solid Metal Arc Welding
C) Shielded Metal Arc Welding
D) Stick Metal Arc Work
  • 18. What is SMAW?
A) Uses shielding gas
B) Purely mechanical process
C) Uses tungsten electrode
D) Uses heat of an arc between covered electrode and the work
  • 19. Advantage of SMAW?
A) Fully automated
B) No slag
C) High speed
D) Portable and inexpensive
  • 20. Disadvantage of SMAW?
A) Only works indoors
B) Cannot weld steel
C) It’s slow
D) Requires gas bottles
  • 21. 7018 can use:
A) Neither
B) AC only
C) AC or DC
D) DC only
  • 22. What polarity do we weld with?
A) Straight polarity
B) Alternating ground
C) Reverse polarity
D) No polarity
  • 23. Reverse polarity:
A) No polarity exists
B) Electrode is positive, ground negative
C) Electrode negative
D) Ground floats
  • 24. Two safety points:
A) Use small rods and low heat
B) Proper ventilation and protective clothing
C) Avoid using gloves never safety glasses
D) Always weld outside use sitka gloves
  • 25. SMAW electrode:
A) Consumable electrode covered with flux
B) MIG wire
C) Carbon rod
D) TIG tungsten
  • 26. Strength of 7018 rod:
A) 40k psi
B) 70k psi
C) 18k psi
D) 120k psi
  • 27. Meaning of 3rd digit in 7018:
A) Coating type
B) Rod length
C) Welding position
D) Positive polarity rod
  • 28. Meaning of 4th digit in 7018:
A) Strength
B) Diameter
C) Arc length
D) Composition of rod
  • 29. Four rod groups:
A) Soft rods, hard rods, hot rods, cold rods
B) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
C) Inert, reactive, passive, active
D) High carbon, low carbon, stainless, alloy
  • 30. DCEP:
A) Direct Current Elevated Pressure
B) Direct Current Electrode Positive
C) Direct Coil Energy Pulse
D) Dual Current Electrode Phase
  • 31. Why put rods in oven?
A) Prevent Bending
B) heat for penetration
C) Reduce moisture
D) sterilize
  • 32. Minimum oven temperature?
A) 100°F
B) 500°F
C) 250°F
D) 175°F
  • 33. E stands for:
A) Energy
B) Earth
C) Edge
D) Electrode
  • 34. Rod lengths:
A) 20–30 inches
B) 3–6 inches
C) 1–2 feet
D) 9–18 inches
  • 35. MR or R:
A) Machine ready
B) Moisture resistant
C) Metal rod
D) Medium rated
  • 36. Base metal we use:
A) Cast iron
B) Aluminum
C) Stainless steel
D) A36 mild steel
  • 37. Light produced in welding:
A) X‑ray emissions
B) Electro violet and ultra red light
C) Blue spectrum only
D) Green infrared
  • 38. Five joint types:
A) Curve, twist, bend, fold, lock
B) Arc, gas, flux, rod, plate
C) Lap, butt, edge, corner, T-joint
D) Root, face, toe, leg, web
  • 39. AWS:
A) American Wire Service
B) Advanced Weld Standards
C) American Welding Society
D) Arc Welding System
  • 40. Heat affected zone:
A) Slag-covered area
B) Metal altered but not melted
C) Joint line
D) Metal melted completely
  • 41. PJP:
A) Partial Joint Penetration
B) Parallel Joint Pass
C) Primary Joint Preparation
D) Pressure Joint Process
  • 42. CJP:
A) Controlled Joint Process
B) Cut Joint Position
C) Central Joint Plane
D) Complete Joint Penetration
  • 43. 1F:
A) Overhead fillet
B) Flat fillet
C) Vertical fillet
D) Flat groove
  • 44. 2F
A) Horizontal fillet
B) Flat Fillet
C) Vertical groove
D) Horizontal groove
  • 45. 3F
A) Vertical fillet
B) Flat fillet
C) Horizontal groove
D) Overhead fillet
  • 46. 4F:
A) Overhead fillet
B) Horizontal fillet
C) Vertical fillet
D) Flat groove
  • 47. 1G:
A) Overhead groove
B) Flat fillet
C) Vertical groove
D) Flat groove
  • 48. 2G:
A) Horizontal fillet
B) Horizontal groove
C) Flat groove
D) Vertical groove
  • 49. 3G:
A) Horizontal fillet
B) Overhead groove
C) Vertical groove
D) Flat groove
  • 50. 4G:
A) Horizontal fillet
B) Flat groove
C) Vertical groove
D) Overhead groove
  • 51. Weave:
A) Cleaning motion
B) Root buildup
C) Weld bead made with transverse movement
D) Slag brushing
  • 52. No large amount of ______ should be in the weld
A) Sulphur
B) Hydrogen
C) Mercury
D) Oxygen
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