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12-11-25 Welding Midterm Review 2025 - Quiz
Beigesteuert von: Sandifer
  • 1. What is the base metal?
A) The flux coating
B) The metal to be welded
C) The shielding gas makes sparks
D) The weld bead
  • 2. What is an arc?
A) A type of electrode
B) Light from welding
C) A joint type that lets light fly around everywhere
D) Flow of electricity through a gaseous space or air gap
  • 3. What is arc length?
A) Length of the weld
B) The distance from the electrode to the weld pool
C) Length of the rod
D) The distance from the gap between plates and the clamp wire
  • 4. What is undercut?
A) A groove melted into base metal left unfilled
B) A surface crack
C) A grove melted into the base metal that is a misaligned joint
D) Extra filler metal
  • 5. What is a crater?
A) A depression in the face of the weld
B) A porosity pocket in the face of the weld
C) A melted rod tip in the face of the weld
D) A buildup of slag in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through HAZ boundary
B) Imaginary line through top of the bead
C) Imaginary line through center of weld metal
D) Imaginary line through weld toe
  • 7. What is spatter?
A) Metal particles expelled that do not form part of the weld
B) Gas bubbles expelled that do not form part of the weld
C) Arc blow expelled that do not form part of the weld
D) Falling flux expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Undercut failure
B) Non-metallic material trapped in weld
C) Hot cracks trapped in the weld pool at the end
D) Steel trapped in slag
  • 9. What is a joint?
A) The end of the metal piece that is welded first.
B) filler metal
C) a welding defect
D) Location where two or more members are joined
  • 10. What is a crater crack?
A) A stress fracture formed cause metal was too clean
B) A centerline crack
C) A cold shut
D) A crack in the crater of a weld bead
  • 11. What is ductility
A) Ability to resist rust
B) Ability to stay magnetized
C) Ability to remain cold.
D) Ability to deform without failure
  • 12. What is duty cycle?
A) Electrode burn rate is working nonstop
B) Machine lifespan over a 10 min period
C) Arc stability rating
D) Percentage of time welders operate at rated output
  • 13. What is filler metal?
A) Flux coating
B) Metal base plate
C) Metal added to make a welded joint
D) Distance fusion extends into base metal
  • 14. What is depth of fusion?
A) Weld height
B) Distance bead width extends
C) Distance fusion extends into base metal
D) Rod penetration
  • 15. What is penetration?
A) Slag depth
B) Extent weld metal combines with base metal
C) Arc reach
D) Bead surface depth
  • 16. What is deposition rate?
A) Heat generated
B) Length welded per hour
C) Amount of slag produced
D) Weight of metal deposited per unit time
  • 17. What does SMAW stand for?
A) Stick Metal Arc Work
B) Solid Metal Arc Welding
C) Shielded Mechanical Arc Welding
D) Shielded Metal Arc Welding
  • 18. What is SMAW?
A) Uses heat of an arc between covered electrode and the work
B) Uses shielding gas
C) Uses tungsten electrode
D) Purely mechanical process
  • 19. Advantage of SMAW?
A) High speed
B) No slag
C) Fully automated
D) Portable and inexpensive
  • 20. Disadvantage of SMAW?
A) Requires gas bottles
B) Cannot weld steel
C) Only works indoors
D) It’s slow
  • 21. 7018 can use:
A) AC only
B) Neither
C) DC only
D) AC or DC
  • 22. What polarity do we weld with?
A) Reverse polarity
B) Straight polarity
C) Alternating ground
D) No polarity
  • 23. Reverse polarity:
A) Electrode is positive, ground negative
B) Electrode negative
C) No polarity exists
D) Ground floats
  • 24. Two safety points:
A) Avoid using gloves never safety glasses
B) Proper ventilation and protective clothing
C) Always weld outside use sitka gloves
D) Use small rods and low heat
  • 25. SMAW electrode:
A) MIG wire
B) TIG tungsten
C) Consumable electrode covered with flux
D) Carbon rod
  • 26. Strength of 7018 rod:
A) 40k psi
B) 120k psi
C) 70k psi
D) 18k psi
  • 27. Meaning of 3rd digit in 7018:
A) Coating type
B) Welding position
C) Rod length
D) Positive polarity rod
  • 28. Meaning of 4th digit in 7018:
A) Strength
B) Composition of rod
C) Arc length
D) Diameter
  • 29. Four rod groups:
A) Soft rods, hard rods, hot rods, cold rods
B) High carbon, low carbon, stainless, alloy
C) Inert, reactive, passive, active
D) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
  • 30. DCEP:
A) Direct Coil Energy Pulse
B) Direct Current Elevated Pressure
C) Dual Current Electrode Phase
D) Direct Current Electrode Positive
  • 31. Why put rods in oven?
A) Reduce moisture
B) sterilize
C) heat for penetration
D) Prevent Bending
  • 32. Minimum oven temperature?
A) 250°F
B) 175°F
C) 100°F
D) 500°F
  • 33. E stands for:
A) Earth
B) Electrode
C) Energy
D) Edge
  • 34. Rod lengths:
A) 9–18 inches
B) 3–6 inches
C) 1–2 feet
D) 20–30 inches
  • 35. MR or R:
A) Metal rod
B) Moisture resistant
C) Medium rated
D) Machine ready
  • 36. Base metal we use:
A) Cast iron
B) Aluminum
C) A36 mild steel
D) Stainless steel
  • 37. Light produced in welding:
A) Electro violet and ultra red light
B) Green infrared
C) X‑ray emissions
D) Blue spectrum only
  • 38. Five joint types:
A) Root, face, toe, leg, web
B) Curve, twist, bend, fold, lock
C) Lap, butt, edge, corner, T-joint
D) Arc, gas, flux, rod, plate
  • 39. AWS:
A) Advanced Weld Standards
B) American Welding Society
C) American Wire Service
D) Arc Welding System
  • 40. Heat affected zone:
A) Metal altered but not melted
B) Joint line
C) Metal melted completely
D) Slag-covered area
  • 41. PJP:
A) Partial Joint Penetration
B) Pressure Joint Process
C) Primary Joint Preparation
D) Parallel Joint Pass
  • 42. CJP:
A) Central Joint Plane
B) Controlled Joint Process
C) Cut Joint Position
D) Complete Joint Penetration
  • 43. 1F:
A) Overhead fillet
B) Flat groove
C) Vertical fillet
D) Flat fillet
  • 44. 2F
A) Horizontal fillet
B) Vertical groove
C) Flat Fillet
D) Horizontal groove
  • 45. 3F
A) Flat fillet
B) Overhead fillet
C) Horizontal groove
D) Vertical fillet
  • 46. 4F:
A) Vertical fillet
B) Flat groove
C) Horizontal fillet
D) Overhead fillet
  • 47. 1G:
A) Overhead groove
B) Flat fillet
C) Flat groove
D) Vertical groove
  • 48. 2G:
A) Vertical groove
B) Horizontal groove
C) Horizontal fillet
D) Flat groove
  • 49. 3G:
A) Horizontal fillet
B) Flat groove
C) Vertical groove
D) Overhead groove
  • 50. 4G:
A) Overhead groove
B) Horizontal fillet
C) Vertical groove
D) Flat groove
  • 51. Weave:
A) Weld bead made with transverse movement
B) Slag brushing
C) Cleaning motion
D) Root buildup
  • 52. No large amount of ______ should be in the weld
A) Mercury
B) Oxygen
C) Hydrogen
D) Sulphur
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