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12-11-25 Welding Midterm Review 2025 - εξέταση
Συνεισφορά από: Sandifer
  • 1. What is the base metal?
A) The flux coating
B) The weld bead
C) The metal to be welded
D) The shielding gas makes sparks
  • 2. What is an arc?
A) Flow of electricity through a gaseous space or air gap
B) A type of electrode
C) A joint type that lets light fly around everywhere
D) Light from welding
  • 3. What is arc length?
A) The distance from the gap between plates and the clamp wire
B) Length of the weld
C) Length of the rod
D) The distance from the electrode to the weld pool
  • 4. What is undercut?
A) A grove melted into the base metal that is a misaligned joint
B) Extra filler metal
C) A surface crack
D) A groove melted into base metal left unfilled
  • 5. What is a crater?
A) A depression in the face of the weld
B) A porosity pocket in the face of the weld
C) A melted rod tip in the face of the weld
D) A buildup of slag in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through HAZ boundary
B) Imaginary line through center of weld metal
C) Imaginary line through weld toe
D) Imaginary line through top of the bead
  • 7. What is spatter?
A) Metal particles expelled that do not form part of the weld
B) Falling flux expelled that do not form part of the weld
C) Arc blow expelled that do not form part of the weld
D) Gas bubbles expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Hot cracks trapped in the weld pool at the end
B) Steel trapped in slag
C) Undercut failure
D) Non-metallic material trapped in weld
  • 9. What is a joint?
A) The end of the metal piece that is welded first.
B) filler metal
C) a welding defect
D) Location where two or more members are joined
  • 10. What is a crater crack?
A) A crack in the crater of a weld bead
B) A cold shut
C) A stress fracture formed cause metal was too clean
D) A centerline crack
  • 11. What is ductility
A) Ability to remain cold.
B) Ability to deform without failure
C) Ability to resist rust
D) Ability to stay magnetized
  • 12. What is duty cycle?
A) Percentage of time welders operate at rated output
B) Machine lifespan over a 10 min period
C) Arc stability rating
D) Electrode burn rate is working nonstop
  • 13. What is filler metal?
A) Distance fusion extends into base metal
B) Flux coating
C) Metal added to make a welded joint
D) Metal base plate
  • 14. What is depth of fusion?
A) Distance bead width extends
B) Rod penetration
C) Weld height
D) Distance fusion extends into base metal
  • 15. What is penetration?
A) Arc reach
B) Extent weld metal combines with base metal
C) Slag depth
D) Bead surface depth
  • 16. What is deposition rate?
A) Length welded per hour
B) Weight of metal deposited per unit time
C) Heat generated
D) Amount of slag produced
  • 17. What does SMAW stand for?
A) Stick Metal Arc Work
B) Shielded Metal Arc Welding
C) Solid Metal Arc Welding
D) Shielded Mechanical Arc Welding
  • 18. What is SMAW?
A) Uses tungsten electrode
B) Purely mechanical process
C) Uses heat of an arc between covered electrode and the work
D) Uses shielding gas
  • 19. Advantage of SMAW?
A) Portable and inexpensive
B) Fully automated
C) No slag
D) High speed
  • 20. Disadvantage of SMAW?
A) Requires gas bottles
B) Only works indoors
C) It’s slow
D) Cannot weld steel
  • 21. 7018 can use:
A) AC or DC
B) Neither
C) AC only
D) DC only
  • 22. What polarity do we weld with?
A) Reverse polarity
B) No polarity
C) Alternating ground
D) Straight polarity
  • 23. Reverse polarity:
A) Electrode is positive, ground negative
B) Electrode negative
C) Ground floats
D) No polarity exists
  • 24. Two safety points:
A) Proper ventilation and protective clothing
B) Always weld outside use sitka gloves
C) Avoid using gloves never safety glasses
D) Use small rods and low heat
  • 25. SMAW electrode:
A) TIG tungsten
B) MIG wire
C) Carbon rod
D) Consumable electrode covered with flux
  • 26. Strength of 7018 rod:
A) 120k psi
B) 18k psi
C) 70k psi
D) 40k psi
  • 27. Meaning of 3rd digit in 7018:
A) Positive polarity rod
B) Coating type
C) Welding position
D) Rod length
  • 28. Meaning of 4th digit in 7018:
A) Strength
B) Composition of rod
C) Diameter
D) Arc length
  • 29. Four rod groups:
A) Inert, reactive, passive, active
B) Soft rods, hard rods, hot rods, cold rods
C) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
D) High carbon, low carbon, stainless, alloy
  • 30. DCEP:
A) Dual Current Electrode Phase
B) Direct Current Electrode Positive
C) Direct Coil Energy Pulse
D) Direct Current Elevated Pressure
  • 31. Why put rods in oven?
A) Reduce moisture
B) heat for penetration
C) Prevent Bending
D) sterilize
  • 32. Minimum oven temperature?
A) 175°F
B) 250°F
C) 100°F
D) 500°F
  • 33. E stands for:
A) Earth
B) Electrode
C) Edge
D) Energy
  • 34. Rod lengths:
A) 1–2 feet
B) 20–30 inches
C) 9–18 inches
D) 3–6 inches
  • 35. MR or R:
A) Machine ready
B) Medium rated
C) Moisture resistant
D) Metal rod
  • 36. Base metal we use:
A) Aluminum
B) A36 mild steel
C) Stainless steel
D) Cast iron
  • 37. Light produced in welding:
A) Green infrared
B) Electro violet and ultra red light
C) Blue spectrum only
D) X‑ray emissions
  • 38. Five joint types:
A) Arc, gas, flux, rod, plate
B) Lap, butt, edge, corner, T-joint
C) Curve, twist, bend, fold, lock
D) Root, face, toe, leg, web
  • 39. AWS:
A) American Welding Society
B) Arc Welding System
C) Advanced Weld Standards
D) American Wire Service
  • 40. Heat affected zone:
A) Metal altered but not melted
B) Slag-covered area
C) Joint line
D) Metal melted completely
  • 41. PJP:
A) Partial Joint Penetration
B) Parallel Joint Pass
C) Pressure Joint Process
D) Primary Joint Preparation
  • 42. CJP:
A) Controlled Joint Process
B) Central Joint Plane
C) Complete Joint Penetration
D) Cut Joint Position
  • 43. 1F:
A) Overhead fillet
B) Flat fillet
C) Flat groove
D) Vertical fillet
  • 44. 2F
A) Vertical groove
B) Horizontal groove
C) Horizontal fillet
D) Flat Fillet
  • 45. 3F
A) Flat fillet
B) Horizontal groove
C) Overhead fillet
D) Vertical fillet
  • 46. 4F:
A) Overhead fillet
B) Vertical fillet
C) Horizontal fillet
D) Flat groove
  • 47. 1G:
A) Vertical groove
B) Flat groove
C) Flat fillet
D) Overhead groove
  • 48. 2G:
A) Horizontal fillet
B) Flat groove
C) Horizontal groove
D) Vertical groove
  • 49. 3G:
A) Overhead groove
B) Flat groove
C) Horizontal fillet
D) Vertical groove
  • 50. 4G:
A) Horizontal fillet
B) Flat groove
C) Overhead groove
D) Vertical groove
  • 51. Weave:
A) Slag brushing
B) Root buildup
C) Cleaning motion
D) Weld bead made with transverse movement
  • 52. No large amount of ______ should be in the weld
A) Hydrogen
B) Oxygen
C) Mercury
D) Sulphur
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