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12-11-25 Welding Midterm Review 2025 - Examen
Contribuido por: Sandifer
  • 1. What is the base metal?
A) The weld bead
B) The metal to be welded
C) The shielding gas makes sparks
D) The flux coating
  • 2. What is an arc?
A) Light from welding
B) A joint type that lets light fly around everywhere
C) Flow of electricity through a gaseous space or air gap
D) A type of electrode
  • 3. What is arc length?
A) The distance from the gap between plates and the clamp wire
B) Length of the rod
C) Length of the weld
D) The distance from the electrode to the weld pool
  • 4. What is undercut?
A) Extra filler metal
B) A surface crack
C) A groove melted into base metal left unfilled
D) A grove melted into the base metal that is a misaligned joint
  • 5. What is a crater?
A) A melted rod tip in the face of the weld
B) A buildup of slag in the face of the weld
C) A porosity pocket in the face of the weld
D) A depression in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through top of the bead
B) Imaginary line through HAZ boundary
C) Imaginary line through weld toe
D) Imaginary line through center of weld metal
  • 7. What is spatter?
A) Metal particles expelled that do not form part of the weld
B) Gas bubbles expelled that do not form part of the weld
C) Falling flux expelled that do not form part of the weld
D) Arc blow expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Steel trapped in slag
B) Undercut failure
C) Non-metallic material trapped in weld
D) Hot cracks trapped in the weld pool at the end
  • 9. What is a joint?
A) a welding defect
B) filler metal
C) Location where two or more members are joined
D) The end of the metal piece that is welded first.
  • 10. What is a crater crack?
A) A cold shut
B) A centerline crack
C) A stress fracture formed cause metal was too clean
D) A crack in the crater of a weld bead
  • 11. What is ductility
A) Ability to resist rust
B) Ability to stay magnetized
C) Ability to remain cold.
D) Ability to deform without failure
  • 12. What is duty cycle?
A) Arc stability rating
B) Electrode burn rate is working nonstop
C) Machine lifespan over a 10 min period
D) Percentage of time welders operate at rated output
  • 13. What is filler metal?
A) Metal base plate
B) Distance fusion extends into base metal
C) Flux coating
D) Metal added to make a welded joint
  • 14. What is depth of fusion?
A) Weld height
B) Distance fusion extends into base metal
C) Distance bead width extends
D) Rod penetration
  • 15. What is penetration?
A) Extent weld metal combines with base metal
B) Arc reach
C) Bead surface depth
D) Slag depth
  • 16. What is deposition rate?
A) Heat generated
B) Length welded per hour
C) Amount of slag produced
D) Weight of metal deposited per unit time
  • 17. What does SMAW stand for?
A) Shielded Mechanical Arc Welding
B) Shielded Metal Arc Welding
C) Stick Metal Arc Work
D) Solid Metal Arc Welding
  • 18. What is SMAW?
A) Uses tungsten electrode
B) Purely mechanical process
C) Uses heat of an arc between covered electrode and the work
D) Uses shielding gas
  • 19. Advantage of SMAW?
A) Portable and inexpensive
B) High speed
C) No slag
D) Fully automated
  • 20. Disadvantage of SMAW?
A) Requires gas bottles
B) Only works indoors
C) It’s slow
D) Cannot weld steel
  • 21. 7018 can use:
A) AC or DC
B) DC only
C) Neither
D) AC only
  • 22. What polarity do we weld with?
A) Reverse polarity
B) No polarity
C) Straight polarity
D) Alternating ground
  • 23. Reverse polarity:
A) No polarity exists
B) Ground floats
C) Electrode is positive, ground negative
D) Electrode negative
  • 24. Two safety points:
A) Always weld outside use sitka gloves
B) Proper ventilation and protective clothing
C) Avoid using gloves never safety glasses
D) Use small rods and low heat
  • 25. SMAW electrode:
A) Consumable electrode covered with flux
B) MIG wire
C) TIG tungsten
D) Carbon rod
  • 26. Strength of 7018 rod:
A) 40k psi
B) 70k psi
C) 120k psi
D) 18k psi
  • 27. Meaning of 3rd digit in 7018:
A) Welding position
B) Positive polarity rod
C) Rod length
D) Coating type
  • 28. Meaning of 4th digit in 7018:
A) Composition of rod
B) Strength
C) Arc length
D) Diameter
  • 29. Four rod groups:
A) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
B) High carbon, low carbon, stainless, alloy
C) Soft rods, hard rods, hot rods, cold rods
D) Inert, reactive, passive, active
  • 30. DCEP:
A) Direct Current Electrode Positive
B) Direct Coil Energy Pulse
C) Direct Current Elevated Pressure
D) Dual Current Electrode Phase
  • 31. Why put rods in oven?
A) Prevent Bending
B) Reduce moisture
C) heat for penetration
D) sterilize
  • 32. Minimum oven temperature?
A) 500°F
B) 175°F
C) 100°F
D) 250°F
  • 33. E stands for:
A) Earth
B) Electrode
C) Edge
D) Energy
  • 34. Rod lengths:
A) 1–2 feet
B) 20–30 inches
C) 9–18 inches
D) 3–6 inches
  • 35. MR or R:
A) Medium rated
B) Metal rod
C) Machine ready
D) Moisture resistant
  • 36. Base metal we use:
A) Aluminum
B) Cast iron
C) Stainless steel
D) A36 mild steel
  • 37. Light produced in welding:
A) Electro violet and ultra red light
B) Blue spectrum only
C) Green infrared
D) X‑ray emissions
  • 38. Five joint types:
A) Curve, twist, bend, fold, lock
B) Arc, gas, flux, rod, plate
C) Root, face, toe, leg, web
D) Lap, butt, edge, corner, T-joint
  • 39. AWS:
A) Advanced Weld Standards
B) Arc Welding System
C) American Welding Society
D) American Wire Service
  • 40. Heat affected zone:
A) Joint line
B) Slag-covered area
C) Metal melted completely
D) Metal altered but not melted
  • 41. PJP:
A) Parallel Joint Pass
B) Primary Joint Preparation
C) Partial Joint Penetration
D) Pressure Joint Process
  • 42. CJP:
A) Complete Joint Penetration
B) Central Joint Plane
C) Controlled Joint Process
D) Cut Joint Position
  • 43. 1F:
A) Flat fillet
B) Vertical fillet
C) Overhead fillet
D) Flat groove
  • 44. 2F
A) Horizontal groove
B) Flat Fillet
C) Horizontal fillet
D) Vertical groove
  • 45. 3F
A) Overhead fillet
B) Horizontal groove
C) Flat fillet
D) Vertical fillet
  • 46. 4F:
A) Flat groove
B) Vertical fillet
C) Horizontal fillet
D) Overhead fillet
  • 47. 1G:
A) Flat fillet
B) Overhead groove
C) Vertical groove
D) Flat groove
  • 48. 2G:
A) Horizontal fillet
B) Flat groove
C) Horizontal groove
D) Vertical groove
  • 49. 3G:
A) Horizontal fillet
B) Overhead groove
C) Flat groove
D) Vertical groove
  • 50. 4G:
A) Horizontal fillet
B) Flat groove
C) Vertical groove
D) Overhead groove
  • 51. Weave:
A) Root buildup
B) Weld bead made with transverse movement
C) Slag brushing
D) Cleaning motion
  • 52. No large amount of ______ should be in the weld
A) Mercury
B) Oxygen
C) Sulphur
D) Hydrogen
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