12-11-25 Welding Midterm Review 2025 - Galdetegia
  • 1. What is the base metal?
A) The weld bead
B) The flux coating
C) The shielding gas makes sparks
D) The metal to be welded
  • 2. What is an arc?
A) Light from welding
B) A type of electrode
C) Flow of electricity through a gaseous space or air gap
D) A joint type that lets light fly around everywhere
  • 3. What is arc length?
A) Length of the rod
B) Length of the weld
C) The distance from the gap between plates and the clamp wire
D) The distance from the electrode to the weld pool
  • 4. What is undercut?
A) Extra filler metal
B) A surface crack
C) A grove melted into the base metal that is a misaligned joint
D) A groove melted into base metal left unfilled
  • 5. What is a crater?
A) A melted rod tip in the face of the weld
B) A buildup of slag in the face of the weld
C) A depression in the face of the weld
D) A porosity pocket in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through top of the bead
B) Imaginary line through center of weld metal
C) Imaginary line through weld toe
D) Imaginary line through HAZ boundary
  • 7. What is spatter?
A) Gas bubbles expelled that do not form part of the weld
B) Metal particles expelled that do not form part of the weld
C) Falling flux expelled that do not form part of the weld
D) Arc blow expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Undercut failure
B) Steel trapped in slag
C) Non-metallic material trapped in weld
D) Hot cracks trapped in the weld pool at the end
  • 9. What is a joint?
A) The end of the metal piece that is welded first.
B) a welding defect
C) filler metal
D) Location where two or more members are joined
  • 10. What is a crater crack?
A) A crack in the crater of a weld bead
B) A stress fracture formed cause metal was too clean
C) A centerline crack
D) A cold shut
  • 11. What is ductility
A) Ability to resist rust
B) Ability to stay magnetized
C) Ability to deform without failure
D) Ability to remain cold.
  • 12. What is duty cycle?
A) Arc stability rating
B) Electrode burn rate is working nonstop
C) Machine lifespan over a 10 min period
D) Percentage of time welders operate at rated output
  • 13. What is filler metal?
A) Distance fusion extends into base metal
B) Metal added to make a welded joint
C) Metal base plate
D) Flux coating
  • 14. What is depth of fusion?
A) Weld height
B) Distance fusion extends into base metal
C) Rod penetration
D) Distance bead width extends
  • 15. What is penetration?
A) Slag depth
B) Bead surface depth
C) Arc reach
D) Extent weld metal combines with base metal
  • 16. What is deposition rate?
A) Length welded per hour
B) Weight of metal deposited per unit time
C) Heat generated
D) Amount of slag produced
  • 17. What does SMAW stand for?
A) Solid Metal Arc Welding
B) Shielded Metal Arc Welding
C) Stick Metal Arc Work
D) Shielded Mechanical Arc Welding
  • 18. What is SMAW?
A) Uses shielding gas
B) Purely mechanical process
C) Uses tungsten electrode
D) Uses heat of an arc between covered electrode and the work
  • 19. Advantage of SMAW?
A) No slag
B) High speed
C) Portable and inexpensive
D) Fully automated
  • 20. Disadvantage of SMAW?
A) It’s slow
B) Cannot weld steel
C) Requires gas bottles
D) Only works indoors
  • 21. 7018 can use:
A) DC only
B) AC or DC
C) Neither
D) AC only
  • 22. What polarity do we weld with?
A) Reverse polarity
B) Alternating ground
C) No polarity
D) Straight polarity
  • 23. Reverse polarity:
A) Ground floats
B) No polarity exists
C) Electrode is positive, ground negative
D) Electrode negative
  • 24. Two safety points:
A) Avoid using gloves never safety glasses
B) Always weld outside use sitka gloves
C) Use small rods and low heat
D) Proper ventilation and protective clothing
  • 25. SMAW electrode:
A) MIG wire
B) Carbon rod
C) TIG tungsten
D) Consumable electrode covered with flux
  • 26. Strength of 7018 rod:
A) 40k psi
B) 120k psi
C) 70k psi
D) 18k psi
  • 27. Meaning of 3rd digit in 7018:
A) Positive polarity rod
B) Rod length
C) Welding position
D) Coating type
  • 28. Meaning of 4th digit in 7018:
A) Diameter
B) Strength
C) Arc length
D) Composition of rod
  • 29. Four rod groups:
A) Inert, reactive, passive, active
B) High carbon, low carbon, stainless, alloy
C) Soft rods, hard rods, hot rods, cold rods
D) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
  • 30. DCEP:
A) Direct Current Elevated Pressure
B) Dual Current Electrode Phase
C) Direct Coil Energy Pulse
D) Direct Current Electrode Positive
  • 31. Why put rods in oven?
A) heat for penetration
B) Reduce moisture
C) Prevent Bending
D) sterilize
  • 32. Minimum oven temperature?
A) 250°F
B) 100°F
C) 175°F
D) 500°F
  • 33. E stands for:
A) Earth
B) Edge
C) Electrode
D) Energy
  • 34. Rod lengths:
A) 9–18 inches
B) 1–2 feet
C) 3–6 inches
D) 20–30 inches
  • 35. MR or R:
A) Medium rated
B) Machine ready
C) Metal rod
D) Moisture resistant
  • 36. Base metal we use:
A) A36 mild steel
B) Cast iron
C) Stainless steel
D) Aluminum
  • 37. Light produced in welding:
A) Blue spectrum only
B) Green infrared
C) Electro violet and ultra red light
D) X‑ray emissions
  • 38. Five joint types:
A) Arc, gas, flux, rod, plate
B) Root, face, toe, leg, web
C) Lap, butt, edge, corner, T-joint
D) Curve, twist, bend, fold, lock
  • 39. AWS:
A) American Wire Service
B) Arc Welding System
C) American Welding Society
D) Advanced Weld Standards
  • 40. Heat affected zone:
A) Metal altered but not melted
B) Slag-covered area
C) Joint line
D) Metal melted completely
  • 41. PJP:
A) Partial Joint Penetration
B) Parallel Joint Pass
C) Primary Joint Preparation
D) Pressure Joint Process
  • 42. CJP:
A) Cut Joint Position
B) Controlled Joint Process
C) Central Joint Plane
D) Complete Joint Penetration
  • 43. 1F:
A) Vertical fillet
B) Flat fillet
C) Overhead fillet
D) Flat groove
  • 44. 2F
A) Flat Fillet
B) Horizontal groove
C) Horizontal fillet
D) Vertical groove
  • 45. 3F
A) Horizontal groove
B) Vertical fillet
C) Overhead fillet
D) Flat fillet
  • 46. 4F:
A) Flat groove
B) Overhead fillet
C) Vertical fillet
D) Horizontal fillet
  • 47. 1G:
A) Vertical groove
B) Flat groove
C) Flat fillet
D) Overhead groove
  • 48. 2G:
A) Vertical groove
B) Flat groove
C) Horizontal groove
D) Horizontal fillet
  • 49. 3G:
A) Horizontal fillet
B) Vertical groove
C) Flat groove
D) Overhead groove
  • 50. 4G:
A) Vertical groove
B) Flat groove
C) Overhead groove
D) Horizontal fillet
  • 51. Weave:
A) Slag brushing
B) Root buildup
C) Weld bead made with transverse movement
D) Cleaning motion
  • 52. No large amount of ______ should be in the weld
A) Mercury
B) Oxygen
C) Sulphur
D) Hydrogen
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