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12-11-25 Welding Midterm Review 2025 - Kvíz
Közreműködött: Sandifer
  • 1. What is the base metal?
A) The flux coating
B) The weld bead
C) The metal to be welded
D) The shielding gas makes sparks
  • 2. What is an arc?
A) A type of electrode
B) A joint type that lets light fly around everywhere
C) Light from welding
D) Flow of electricity through a gaseous space or air gap
  • 3. What is arc length?
A) The distance from the gap between plates and the clamp wire
B) The distance from the electrode to the weld pool
C) Length of the weld
D) Length of the rod
  • 4. What is undercut?
A) A groove melted into base metal left unfilled
B) A grove melted into the base metal that is a misaligned joint
C) Extra filler metal
D) A surface crack
  • 5. What is a crater?
A) A melted rod tip in the face of the weld
B) A buildup of slag in the face of the weld
C) A depression in the face of the weld
D) A porosity pocket in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through weld toe
B) Imaginary line through HAZ boundary
C) Imaginary line through top of the bead
D) Imaginary line through center of weld metal
  • 7. What is spatter?
A) Arc blow expelled that do not form part of the weld
B) Falling flux expelled that do not form part of the weld
C) Gas bubbles expelled that do not form part of the weld
D) Metal particles expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Steel trapped in slag
B) Non-metallic material trapped in weld
C) Hot cracks trapped in the weld pool at the end
D) Undercut failure
  • 9. What is a joint?
A) Location where two or more members are joined
B) filler metal
C) a welding defect
D) The end of the metal piece that is welded first.
  • 10. What is a crater crack?
A) A stress fracture formed cause metal was too clean
B) A cold shut
C) A crack in the crater of a weld bead
D) A centerline crack
  • 11. What is ductility
A) Ability to stay magnetized
B) Ability to deform without failure
C) Ability to remain cold.
D) Ability to resist rust
  • 12. What is duty cycle?
A) Electrode burn rate is working nonstop
B) Machine lifespan over a 10 min period
C) Percentage of time welders operate at rated output
D) Arc stability rating
  • 13. What is filler metal?
A) Metal base plate
B) Distance fusion extends into base metal
C) Metal added to make a welded joint
D) Flux coating
  • 14. What is depth of fusion?
A) Distance bead width extends
B) Rod penetration
C) Weld height
D) Distance fusion extends into base metal
  • 15. What is penetration?
A) Bead surface depth
B) Slag depth
C) Extent weld metal combines with base metal
D) Arc reach
  • 16. What is deposition rate?
A) Weight of metal deposited per unit time
B) Heat generated
C) Length welded per hour
D) Amount of slag produced
  • 17. What does SMAW stand for?
A) Shielded Mechanical Arc Welding
B) Shielded Metal Arc Welding
C) Solid Metal Arc Welding
D) Stick Metal Arc Work
  • 18. What is SMAW?
A) Purely mechanical process
B) Uses tungsten electrode
C) Uses shielding gas
D) Uses heat of an arc between covered electrode and the work
  • 19. Advantage of SMAW?
A) No slag
B) Fully automated
C) Portable and inexpensive
D) High speed
  • 20. Disadvantage of SMAW?
A) Only works indoors
B) Cannot weld steel
C) Requires gas bottles
D) It’s slow
  • 21. 7018 can use:
A) AC or DC
B) Neither
C) DC only
D) AC only
  • 22. What polarity do we weld with?
A) Straight polarity
B) No polarity
C) Alternating ground
D) Reverse polarity
  • 23. Reverse polarity:
A) No polarity exists
B) Electrode negative
C) Electrode is positive, ground negative
D) Ground floats
  • 24. Two safety points:
A) Proper ventilation and protective clothing
B) Use small rods and low heat
C) Always weld outside use sitka gloves
D) Avoid using gloves never safety glasses
  • 25. SMAW electrode:
A) Carbon rod
B) MIG wire
C) Consumable electrode covered with flux
D) TIG tungsten
  • 26. Strength of 7018 rod:
A) 120k psi
B) 18k psi
C) 40k psi
D) 70k psi
  • 27. Meaning of 3rd digit in 7018:
A) Welding position
B) Coating type
C) Positive polarity rod
D) Rod length
  • 28. Meaning of 4th digit in 7018:
A) Composition of rod
B) Arc length
C) Diameter
D) Strength
  • 29. Four rod groups:
A) Inert, reactive, passive, active
B) High carbon, low carbon, stainless, alloy
C) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
D) Soft rods, hard rods, hot rods, cold rods
  • 30. DCEP:
A) Direct Current Electrode Positive
B) Direct Coil Energy Pulse
C) Dual Current Electrode Phase
D) Direct Current Elevated Pressure
  • 31. Why put rods in oven?
A) Prevent Bending
B) sterilize
C) heat for penetration
D) Reduce moisture
  • 32. Minimum oven temperature?
A) 175°F
B) 500°F
C) 250°F
D) 100°F
  • 33. E stands for:
A) Electrode
B) Energy
C) Edge
D) Earth
  • 34. Rod lengths:
A) 1–2 feet
B) 3–6 inches
C) 20–30 inches
D) 9–18 inches
  • 35. MR or R:
A) Medium rated
B) Metal rod
C) Machine ready
D) Moisture resistant
  • 36. Base metal we use:
A) Stainless steel
B) Aluminum
C) Cast iron
D) A36 mild steel
  • 37. Light produced in welding:
A) Blue spectrum only
B) Electro violet and ultra red light
C) X‑ray emissions
D) Green infrared
  • 38. Five joint types:
A) Curve, twist, bend, fold, lock
B) Root, face, toe, leg, web
C) Lap, butt, edge, corner, T-joint
D) Arc, gas, flux, rod, plate
  • 39. AWS:
A) Advanced Weld Standards
B) American Wire Service
C) American Welding Society
D) Arc Welding System
  • 40. Heat affected zone:
A) Metal melted completely
B) Joint line
C) Metal altered but not melted
D) Slag-covered area
  • 41. PJP:
A) Pressure Joint Process
B) Primary Joint Preparation
C) Partial Joint Penetration
D) Parallel Joint Pass
  • 42. CJP:
A) Cut Joint Position
B) Controlled Joint Process
C) Complete Joint Penetration
D) Central Joint Plane
  • 43. 1F:
A) Flat fillet
B) Vertical fillet
C) Overhead fillet
D) Flat groove
  • 44. 2F
A) Vertical groove
B) Flat Fillet
C) Horizontal groove
D) Horizontal fillet
  • 45. 3F
A) Overhead fillet
B) Horizontal groove
C) Vertical fillet
D) Flat fillet
  • 46. 4F:
A) Horizontal fillet
B) Vertical fillet
C) Flat groove
D) Overhead fillet
  • 47. 1G:
A) Vertical groove
B) Flat groove
C) Overhead groove
D) Flat fillet
  • 48. 2G:
A) Flat groove
B) Vertical groove
C) Horizontal groove
D) Horizontal fillet
  • 49. 3G:
A) Horizontal fillet
B) Overhead groove
C) Vertical groove
D) Flat groove
  • 50. 4G:
A) Overhead groove
B) Vertical groove
C) Horizontal fillet
D) Flat groove
  • 51. Weave:
A) Cleaning motion
B) Weld bead made with transverse movement
C) Root buildup
D) Slag brushing
  • 52. No large amount of ______ should be in the weld
A) Mercury
B) Sulphur
C) Hydrogen
D) Oxygen
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