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12-11-25 Welding Midterm Review 2025 - Quiz
Con il contributo di: Sandifer
  • 1. What is the base metal?
A) The flux coating
B) The metal to be welded
C) The weld bead
D) The shielding gas makes sparks
  • 2. What is an arc?
A) A type of electrode
B) A joint type that lets light fly around everywhere
C) Flow of electricity through a gaseous space or air gap
D) Light from welding
  • 3. What is arc length?
A) Length of the weld
B) The distance from the electrode to the weld pool
C) Length of the rod
D) The distance from the gap between plates and the clamp wire
  • 4. What is undercut?
A) A surface crack
B) Extra filler metal
C) A groove melted into base metal left unfilled
D) A grove melted into the base metal that is a misaligned joint
  • 5. What is a crater?
A) A melted rod tip in the face of the weld
B) A porosity pocket in the face of the weld
C) A depression in the face of the weld
D) A buildup of slag in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through HAZ boundary
B) Imaginary line through center of weld metal
C) Imaginary line through weld toe
D) Imaginary line through top of the bead
  • 7. What is spatter?
A) Metal particles expelled that do not form part of the weld
B) Falling flux expelled that do not form part of the weld
C) Gas bubbles expelled that do not form part of the weld
D) Arc blow expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Hot cracks trapped in the weld pool at the end
B) Steel trapped in slag
C) Non-metallic material trapped in weld
D) Undercut failure
  • 9. What is a joint?
A) The end of the metal piece that is welded first.
B) a welding defect
C) Location where two or more members are joined
D) filler metal
  • 10. What is a crater crack?
A) A centerline crack
B) A cold shut
C) A crack in the crater of a weld bead
D) A stress fracture formed cause metal was too clean
  • 11. What is ductility
A) Ability to resist rust
B) Ability to stay magnetized
C) Ability to remain cold.
D) Ability to deform without failure
  • 12. What is duty cycle?
A) Percentage of time welders operate at rated output
B) Arc stability rating
C) Electrode burn rate is working nonstop
D) Machine lifespan over a 10 min period
  • 13. What is filler metal?
A) Metal base plate
B) Flux coating
C) Metal added to make a welded joint
D) Distance fusion extends into base metal
  • 14. What is depth of fusion?
A) Distance bead width extends
B) Weld height
C) Rod penetration
D) Distance fusion extends into base metal
  • 15. What is penetration?
A) Arc reach
B) Bead surface depth
C) Extent weld metal combines with base metal
D) Slag depth
  • 16. What is deposition rate?
A) Amount of slag produced
B) Heat generated
C) Length welded per hour
D) Weight of metal deposited per unit time
  • 17. What does SMAW stand for?
A) Shielded Mechanical Arc Welding
B) Shielded Metal Arc Welding
C) Solid Metal Arc Welding
D) Stick Metal Arc Work
  • 18. What is SMAW?
A) Uses heat of an arc between covered electrode and the work
B) Uses shielding gas
C) Purely mechanical process
D) Uses tungsten electrode
  • 19. Advantage of SMAW?
A) High speed
B) No slag
C) Portable and inexpensive
D) Fully automated
  • 20. Disadvantage of SMAW?
A) Requires gas bottles
B) Cannot weld steel
C) Only works indoors
D) It’s slow
  • 21. 7018 can use:
A) Neither
B) AC or DC
C) DC only
D) AC only
  • 22. What polarity do we weld with?
A) Alternating ground
B) Reverse polarity
C) Straight polarity
D) No polarity
  • 23. Reverse polarity:
A) No polarity exists
B) Ground floats
C) Electrode negative
D) Electrode is positive, ground negative
  • 24. Two safety points:
A) Use small rods and low heat
B) Avoid using gloves never safety glasses
C) Always weld outside use sitka gloves
D) Proper ventilation and protective clothing
  • 25. SMAW electrode:
A) Carbon rod
B) Consumable electrode covered with flux
C) TIG tungsten
D) MIG wire
  • 26. Strength of 7018 rod:
A) 120k psi
B) 40k psi
C) 70k psi
D) 18k psi
  • 27. Meaning of 3rd digit in 7018:
A) Positive polarity rod
B) Rod length
C) Welding position
D) Coating type
  • 28. Meaning of 4th digit in 7018:
A) Strength
B) Composition of rod
C) Arc length
D) Diameter
  • 29. Four rod groups:
A) Inert, reactive, passive, active
B) Soft rods, hard rods, hot rods, cold rods
C) High carbon, low carbon, stainless, alloy
D) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
  • 30. DCEP:
A) Dual Current Electrode Phase
B) Direct Current Elevated Pressure
C) Direct Current Electrode Positive
D) Direct Coil Energy Pulse
  • 31. Why put rods in oven?
A) Prevent Bending
B) sterilize
C) heat for penetration
D) Reduce moisture
  • 32. Minimum oven temperature?
A) 250°F
B) 500°F
C) 175°F
D) 100°F
  • 33. E stands for:
A) Earth
B) Energy
C) Electrode
D) Edge
  • 34. Rod lengths:
A) 9–18 inches
B) 3–6 inches
C) 1–2 feet
D) 20–30 inches
  • 35. MR or R:
A) Metal rod
B) Machine ready
C) Moisture resistant
D) Medium rated
  • 36. Base metal we use:
A) Cast iron
B) Stainless steel
C) A36 mild steel
D) Aluminum
  • 37. Light produced in welding:
A) Blue spectrum only
B) Electro violet and ultra red light
C) Green infrared
D) X‑ray emissions
  • 38. Five joint types:
A) Root, face, toe, leg, web
B) Curve, twist, bend, fold, lock
C) Arc, gas, flux, rod, plate
D) Lap, butt, edge, corner, T-joint
  • 39. AWS:
A) American Welding Society
B) Arc Welding System
C) Advanced Weld Standards
D) American Wire Service
  • 40. Heat affected zone:
A) Metal altered but not melted
B) Slag-covered area
C) Joint line
D) Metal melted completely
  • 41. PJP:
A) Pressure Joint Process
B) Parallel Joint Pass
C) Primary Joint Preparation
D) Partial Joint Penetration
  • 42. CJP:
A) Complete Joint Penetration
B) Controlled Joint Process
C) Cut Joint Position
D) Central Joint Plane
  • 43. 1F:
A) Overhead fillet
B) Flat groove
C) Vertical fillet
D) Flat fillet
  • 44. 2F
A) Flat Fillet
B) Vertical groove
C) Horizontal fillet
D) Horizontal groove
  • 45. 3F
A) Vertical fillet
B) Overhead fillet
C) Horizontal groove
D) Flat fillet
  • 46. 4F:
A) Horizontal fillet
B) Flat groove
C) Vertical fillet
D) Overhead fillet
  • 47. 1G:
A) Flat fillet
B) Flat groove
C) Vertical groove
D) Overhead groove
  • 48. 2G:
A) Horizontal fillet
B) Vertical groove
C) Flat groove
D) Horizontal groove
  • 49. 3G:
A) Overhead groove
B) Vertical groove
C) Flat groove
D) Horizontal fillet
  • 50. 4G:
A) Vertical groove
B) Overhead groove
C) Flat groove
D) Horizontal fillet
  • 51. Weave:
A) Root buildup
B) Cleaning motion
C) Slag brushing
D) Weld bead made with transverse movement
  • 52. No large amount of ______ should be in the weld
A) Mercury
B) Oxygen
C) Sulphur
D) Hydrogen
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